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To understand these instructions you must understand the elements of the control panel.
Most experiments in the fatigue tester require the following steps, which
are explained below.
| 1 |
Put the sample in the
sample holder. |
| 2 |
Switch off and disable the unit. |
| 3 |
Put the sample with its holder under the rod. |
| 4 |
Verify that the extension of the rod is correct
and set the 'fracture detection' level. |
| 5 |
Verify that the forces are set correctly. |
| 6 |
Set the mode switch to 'normal cycling'. |
| 7 |
Reset the counter. |
| 8 |
Set the on time. |
| 9 |
Set the cycle time. |
| 10 |
Set number of cycles. |
| 11 |
Press the Start button. |
| 12 |
Verify that the fracture detection is set correctly. |
Explanation
The numbers behind control elements refer to the numbers in the picture. The
links take you to the explanations of the items. Please use the Back button of
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1 |
Before you can use a sample in the fatigue tester, it must be
mounted in a sample
holder. Samples that are tested with the fatigue tester are always placed in
a suitable sample holder, which is
placed under the rod of one of the twelve units. |
| 2 |
When something is put under the rod or removed from there, the
unit should first be switched off with the Stop
button (19)
and preferably also set to 'disabled' with the
mode switch (16). |
| 3 |
Make sure that the sample holder is aligned correctly and that the
rod is not pushed sideways in its slide bearing. |
| 4 |
The extension of the rod is correct when the point of activation
of the vertical rod position shut down circuit
(17) is (well) within its adjustment range.
This is verified as follows
| 1 |
Make sure the unit is switched off, press the
Stop button (19). |
| 2 |
Make sure the forces are not set higher than during
the test. If the forces are not known, pull and turn the
pressure regulators (8 and 9)
fully to the left, counter clockwise. This will set zero force.
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| 3 |
Set the mode selector switch (16)
to 'Only low force'. |
| 4 |
Turn the level control (17)
of the fracture detection circuit completely to the left. |
| 5 |
Press the Start button (18). |
| 6 |
If the unit doesn't switch on or only stays on as long as the
start button is depressed, the rod
(23) is too short
and needs to be extended.
When the unit is switched on, slowly turn the
level control (17) to the right
until it switches off. If the unit does not switch off but
stays on, even with the
level control (17) turned completely to the right, the rod
(23) is too long and must be made shorter.
If the sample gives a little bit way to the high force, this
means that the point of turning where the
level control (17) just switches
the unit off, is moved somewhat to the left (counter
clockwise). Note that there should be enough room for this,
otherwise the rod should be extended. |
| 7 |
Turn the level control (17) a little
bit back to the left from the point where the unit stops. |
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| 5 |
When the current magnitude of the forces is incorrect or
not known, these have to be set.
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6 |
Set the mode selector switch (16)
to 'normal cycling' |
| 7 |
Usually the counter (12) is
reset (10) at the beginning of an
experiment. In certain experiments, like when a sample is exposed to
multiple series of cycles, when the counter is not reset between the
series, it will work as a cumulative counter, displaying the total number
of cycles. |
| 8 |
Set the on time with the multiturn dial (15). |
| 9 |
Set the cycle time with the rotary switches
(5) in the left column. Note that only a single value can be set
for all twelve units. |
| 10 |
If the experiment must be stopped after a fixed number of cycles, it
must be started with the Start-all button (6)
and the shut down counter needs to be set with the
thumb wheel switches (4) and the
reset button (1). |
| 11 |
If multiple samples must be started at the same time, then steps 1..8
must be repeated for all samples and the
Start-all button (6) should be used. Also if the shut down counter
is used, the Start-all button (6) must be
used. Otherwise press the start button (18)
of the unit. |
| 12 |
Verify that the level control (17) of the fracture detection
circuit is set correctly.
| 1 |
If the unit is not cycling, this may be caused by an incorrect
setting of the level control (17). In this
case verify
that the sample hasn't fractured. |
| 2 |
Turn the level control (17)
of the fracture detection circuit completely to the left. |
| 3 |
Press the Start button (18), if it
isn't cycling. |
| 4 |
If the unit doesn't switch on, the rod
(23) is too short
and needs to be extended.
When the unit is switched on, slowly turn the
level control (17) to the right
until it switches off. If the unit does not switch off but
stays on, even with the
level control (17) turned completely to the right, the
rod (23)
is too long and must be made shorter.
If the sample gives a little bit way to the high force, this
means that the point of turning where the
level control (17) just switches
the unit off, is moved somewhat to the left (counter
clockwise). |
| 5 |
Turn the level control (17) a little
bit back to the left from the point where the unit stops. |
| 6 |
Press the Start button (18) again. |
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